Sample System Manufacture
PELLINNO design and manufacture Sample Systems to meet the client needs and process requirements. Sample Systems are an important feature of the complete integrated solution PELLINNO provide as skilled and experience system integrators.
Our experienced designers are complimented with endorsed training in Process Sampling System Design conducted by leading industry recognised training provider and Gas/Fluid Systems Component Distributor to ensure they deliver the most ideal solutions.
Systems are designed in reference to process mediums and other integral design factors needing to be observed re: temperature, flow, pressure, density etc… The development of such systems also benefits by PELLINNO’s experience and specialist knowledge in designing systems for use in hazardous areas. Piping / Component Systems are selected using materials specific to requirements re: 316 ST/ST, PVC etc…
Design Packages
The entire design and build is expertly managed throughout the project lifecycle using full detailed document-controlled systems with the systems being specifically designed to be employed in either non-hazardous and/or certified systems for use in hazardous areas. All panels / systems are designed and manufactured within our Cheshire office / manufacturing facility. The office is ideally located within easy reach of motorway networks and has ample parking for when our clients wish to attend to review meet and review progress.
Our design packages typically allow for:
General Arrangement Diagrams
Piping Schematics
Instrument, Valve Schedules etc…
Hazardous Area Classification Drawing (Where Applicable)
Bill of Materials (Inc. Routine / Critical Spare Listing)
Factory Acceptance Test Document Pack
Material Traceability (Where Applicable) re: 3.1 etc…
Factory Acceptance Testing
We invite clients to attend Factory Acceptance Testing to witness prior to despatch. These tests can be performed remotely using video conferencing where this is considered more suitable. All test instruments utilised within these tests shall be traceable UKAS Instruments and associated instrument calibration certificates shall be included with the test records and applicable process equipment test certificates within the Factory Acceptance Packs.
Our Factory Acceptance Testing typically includes:
Drawing / Document Validation
Visual Inspection
Bench Testing
Project Software Program Testing
Telemetry Proving (End to End)
Electrical Testing
Pressure Testing (Where Applicable)
Control Equipment Testing
Process Instrument / Analyser Testing
System Fully Functional Testing
Handover Pack
The completed Factory Test Documents will be issued within the Handover Pack which shall either be issued to the client before shipment or shall be included within the shipment packages. For Ex-Works Panels / Systems the handover manuals generally consist of:
As Built Drawing and Design Package (See above)
Factory Acceptance Test Document Pack
OEM Equipment Operating Manuals / Datasheets
DSEAR Document Pack (Where Applicable)
Hazardous Area Classification Design
Hazardous Area Equipment Design
DSEAR Equipment Register + Inspection Schedules
Hazardous Area Certified Equipment ATEX Certificates
PELLINNO will manage the ex-works shipment packaging according to client specific requirements.